BEGRID TG Geogrid
BEGRID TG Geogrids provide reliable reinforcement of structures and enable uniform load distribution even on soils with low bearing capacity.
Your advantages
Reinforcing effect in the foundation course; evens out settlement
Increased load-bearing capacity due to plate effect; immediately resilient and load-bearing substrate
Quick and easy installation
Easy and cost-effective construction method
General
The reinforcement of structures represents one of the most demanding application areas for geosynthetics. The objective is to create durable and safe solutions that would either not be feasible using conventional earthwork methods or would involve considerable technical and economic effort. For this reason, geogrids have been successfully used for many years as reinforcement materials in earthworks and infrastructure construction. As reinforcement products, BEGRID TG Geogrids deliver excellent performance.
BEGRID TG BEGRID TG is made from UV-resistant polypropylene (PP) membranes. In the production process, a predefined pattern of holes is punched into the membranes, which are then stretched laterally and longitudinally. This forms a dimensionally stable geogrid with low elongation.
Die sehr robusten, steifen Gitterstrukturen bestehen aus monolithischen Rippen und Kreuzungspunkten. Im Gegensatz zu anderen Geogitterarten entstehen produktionsseitig keine zusammengefügten Knoten. Sie sind vielmehr aus einem Stück gefertigt. Durch diese charakteristische Produkteigenschaft eignet sich BEGRID TG besonders gut für den Einsatz im Tief- und Straßenbau bei gering tragfähigen Böden.
Der für BEGRID TG Geogitter eingesetzte Rohstoff Polypropylen (PP) weist zudem eine hohe mikrobiologische und chemische Beständigkeit in natürlichen und belasteten Böden auf. Dank der robusten Materialstruktur bietet das Geogitter eine gute Witterungsbeständigkeit und eine hohe Widerstandsfähigkeit gegenüber Einbaubeschädigungen. Diese herausragenden Eigenschaften machen BEGRID TG Geogitter zu einem langlebigen und vielseitig einsetzbaren Bewehrungsprodukt.
Die knotenfesten und formstabilen BEGRID TG Geogitter sind mit unterschiedlich dimensionierten Gitteröffnungen und Zugfestigkeiten von 15 bis 40 kN/m verfügbar. Auf der Baustelle lassen sie sich leicht verlegen und ermöglichen dem Planer einfache und kostengünstige Baulösungen.
BEGRID TGV
Geogrids with additional non-woven filter fabric
When geogrids are used as reinforcement on fine grained soils, or in the vicinity of bodies of water, or where the groundwater level is high, a suitable non-woven fabric is required, in addition, to act as a separating and filtering layer. This fabric prevents different types of soil from mixing and avoids the risk of soil particle migration, while still allowing water to pass through.
Speziell für diesen Anwendungsfall wurde der Verbundstoff BEGRID TGV entwickelt. BEGRID TGV besteht aus den bewährten Geogittern der BEGRID TG-Reihe, welche werkseitig mit einem zusätzlichen Filtervliesstoff ausgerüstet sind.
The non-woven fabric satisfies the requirements of geotextile robustness class GRK 3, as specified in the “Merkblatt über die Anwendung von Geokunststoffen im Erdbau des Straßenbaues M Geok E” (Leaflet on the use of geosynthetics in earthworks for highway construction). It demonstrates good mechanical and hydraulic filtration efficiency in common types of soil.
Die bewehrenden Eigenschaften des BEGRID TG Geogitters werden durch den Filtervliesstoff nicht beeinträchtigt. Vielmehr addieren sich die Vorteile der beiden Produktbestandteile.
Since the geogrid and fabric are combined, there is less work involved on site than if separate layers were used. It also makes laying easier in cases where the subsoil cannot support heavy construction equipment and the “end tipping” method has to be used.
Deshalb ist BEGRID TGV bei schlammigen Untergründen oder in Moorgebieten die passende Lösung für Baustraßen und Tragschichtbewehrungen im Straßen- und Verkehrswegebau oder für den Bau von Rohrauflagern auf gering tragfähigem Untergrund.
The BEGRID TGV Geogrid compensates in situations where the foundation soil varies greatly across the site.
Functions
Reinforcement
The inherent rigidity of BEGRID TG Geogrids creates the so-called “snowshoe effect”. The grains of the sub-base material interlock with the wide mesh structure of the grids below. The combined action of the BEGRID TG and the bearing course material results in a plate effect, which distributes and transfers the loads across an extended area. This effect makes it possible to transform non-load-bearing surfaces into areas that can be trafficked or built on. In this way, natural sludge ponds, landfill sites, moorland, peat and waterlogged soils can be built on without any additional and expensive technical measures.
BEGRID TGV with added non-woven fabric BEGRID TGV is supplied with a non-woven filter fabric that is bonded to the grid in the factory and conforms to geotextile robustness class GRK 3.
- Base course material
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
Separation
The non-woven fabric of the BEGRID TGV composite geotextile keeps different layers or types of soil separated from each other in order to maintain the quality of the layer structure and ensure long-term use of the overall structure. In addition, the non-woven fabric ensures that the different layers, such as the high-quality sub-base layer and the subsoil, do not mix with each other under mechanical stress during the construction phase and the subsequent period of use.
Filtration
The filtering function of a non-woven fabric is necessary if, in addition to the separation of layers, the ingress of water needs to be taken into account. In this case, both the filtering and separating functions play an essential role. If the non-woven fabric is correctly dimensioned, the fabric and the soil combine to form a stable filter system.
The non-woven fabric of the BEGRID TGV was specially selected to ensure a suitable aperture size and the highest possible water permeability.
Technical details
Für die Auswahl eines Geogitters ist es besonders wichtig, dass eine Verzahnung mit dem Tragschichtmaterial gewährleistet ist und das Material nicht nur auf dem Geogitter aufliegt. Böden, die zu fein oder zu grob sind, eignen sich daher nicht. Die Öffnungsweite der BEGRID TG Geogitter wurde so dimensioniert, dass sich die Körnung der verwendeten Tragschichtmaterialien in den Gitteröffnungen optimal verzahnt und lagestabil gehalten wird.
Experience has shown that when grids are used with the classes of base layer materials used in road construction, square grid openings should comply with the following requirements: In order to ensure good interlocking with the geogrid, the fill material should be a mixture of well-graded, non-cohesive, mineral aggregates. The largest grain size should not be smaller than approximately half the mesh size of the grid and not larger than two-and-a-half times the mesh size.
Für die BEGRID TG S-Produkte, mit einer quadratischen Maschenweite von 40/40 mm, sind besonders die Frostschutz- und Tragschichtmaterialien nach ZTV SoB-StB 04 0/22, 0/32, 0/45, 0/56 mm geeignet. Für die BEGRID TG L-Produkte, mit einer Maschenweite von 66/66 mm, sollte das Größtkorn nicht kleiner als 32 mm und nicht größer als 150 mm sein.
Directionally-independent absorption of forces
In order to assess a geogrid’s capacity to absorb tensile forces in all directions, the so-called burst pressure test can be employed. This test involves tensioning the geogrid circularly on an air cushion (membrane).
The air cushion is inflated, causing the geogrid to bulge. The pressure is continually increased until the geogrid bursts. Because pressure is applied across the entire area of the test material, the burst pressure determined in the test gives a good reference value for the maximum capacity of a geogrid to absorb tensile forces within its plane, independently of the material geometry.
These tests show that the loading capacity of stretched, monolithic, knot stiff geogrids with similar force-elongation behaviour is primarily determined by the rigidity of the knots and the mass per unit area of the geogrid. This test makes it possible to determine the axial stiffness at specific elongations, which helps in assessing the efficiency of the reinforcement.
Applications
Geogrids are used primarily for reinforcing soils, stabilising surfaces and improving load-bearing capacities in the construction of roads and traffic infrastructure.
Auch in technisch anspruchsvollen Anwendungsgebieten, wie der Bewehrung von Steilböschungen und Stützkonstruktionen, der Überbauung von Schlammteichen, in Lastübertragungsmatratzen und als Sicherungslage in Erdfallgebieten, stellen BEGRID TG Geogitter sichere und wirtschaftlichere Lösungen gegenüber herkömmlichen Bauweisen dar.
Service roads, parking areas, cycle paths, construction site access roads and trafficked surfaces are also common fields of application.
Reinforcing layer under a dam
- Bound upper construction layers
- Unbound upper construction layers
- Base layer
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
Several reinforcing layers
- Bound upper construction layers
- Unbound upper construction layers
- Base layer
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
Overlaying slurry ponds and organic soils
- Bound upper construction layers
- Unbound upper construction layers
- Base layer
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
Reinforced layer as soil replacement
- Bound upper construction layers
- Unbound upper construction layers
- Partial soil replacement
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
Reinforcing layer under roads with unbound surfaces (construction site access roads, service roads and access routes for site development)
- Unbound upper construction layers
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
Reinforcement layer to even out settlement
- Bound upper construction layers
- Unbound upper construction layers
- Base layer
- BEGRID TG Geogrid
- Subsoil with poor load-bearing capacity
- Good load-bearing substrate or substructure
Reinforced foundation bed as a bearing layer for pipelines
- Pipe bedding
- BEGRID TG Geogrid
- Unbound sub-base
- Subsoil with poor load-bearing capacity
Data
| Properties | TG 20 20 S | TG 30 30 S | TG 40 40 S | TGV 20 20 S | TGV 30 30 S |
|---|---|---|---|---|---|
| Product type | extruded Geogrid | ||||
| Raw material | Polypropylene (PP) | ||||
| Non-woven fabric | without | GRK 3 – 170 g/m2 | |||
| Maximum tensile strength longitudinal / transverse (kN/m) Standard: EN ISO 10319 |
20 | 30 | 40 | 20 | 30 |
| Mass per unit area (g/m2) Standard: EN ISO 9864 |
250 | 350 | 535 | 420 | 530 |
| Junction Strength (kN/m) Standard: GRI GG2 |
18 | 27 | 38 | 18 | 27 |
| Secant stiffness (kN/m) at 0,5 % Elongation |
759 | 989 | 1.499 | 759 | 989 |
| Main fields of application | |||||
| Earthworks and foundations | ● | ● | ● | ● | ● |
| Road and traffic area | ● | ● | ● | ● | ● |
| Further applications | |||||
| Road construction | ● | ● | ● | ● | ● |
| Mud ponds and organic soils | ○ | ● | ● | ○ | ● |
| Canal structures | ○ | ○ | ○ | ● | ● |
| Settlement equalisation | ○ | ● | ○ | ||
Savings
The economical use of resources in road and traffic route construction no longer refers only to economic and ecological criteria in the deployment of construction equipment and personnel. Today, construction projects are subject to an overall sustainability assessment.
In einer umfangreichen Studie der EAGM offenbarte die Lebenszyklusanalyse von Bauweisen mit Geokunststoffen die ökologischen und ökonomischen Vorteile von Geokunststoffen im Vergleich zu konventionellen Bauweisen. Insbesondere bei Geogittern verdeutlicht sich das enorme Einsparpotenzial. So kann durch den Einsatz von Geogittern ein konventioneller Bodenaustausch größtenteils oder vollständig vermieden werden.
The potential savings made, in comparison to soil replacement for example, can be up to 40 %, depending on the project. Added to this are the cost and time savings for excavation and disposal of the unsuitable soil and the provision, delivery and installation of replacement material. At the same time, all these savings also benefit our environment.
*The actual potential savings may vary depending on the boundary conditions of the specific project and on the frost resistance of the road pavement and the load-bearing capacity of the substrate.
Potential savings*
up to
%
Example: Road construction class Bk3.2, row 1, Table 1 RStO (Guidelines for the standardisation of traffic area pavements), published 2012
With BEGRID TG Geogittern ergeben sich Einsparungen von Kosten für mindestens 40 cm Aushub und Entsorgung sowie Lieferung und Einbau von Ersatzmaterial.
Improvement in load-bearing capacity due to BEGRID TG Geogrids
Example, based on a modulus of deformation EU = 10 MPaV2 Example, based on a modulus of deformation EU = 10 MPa
Installation
- BEGRID TG Geogrids must always be laid without any wrinkles or folds. BEGRID TG möglichst faltenfrei zu erfolgen.
- Das BEGRID TG Geogitter wird nach dem Verlegen mit geeignetem Schüttmaterial überdeckt:
- BEGRID TG S: 0/22–0/56 mm
- BEGRID TG L: 0/63–0/150 mm
- After the geogrid has been laid, vehicles must not be allowed to drive directly on it (before fill material has been laid on top). The geogrid must be covered with a layer of soil at least 15 cm thick before vehicles may drive on it. If the soil is particularly softV2-Wert unter 5 MPa) ist die Schicht auf mindestens 30 cm zu verstärken.
- Bei der Verlegung auf Böden mit einem EV2-Wert von 15 MPa ist eine Überlappung von mindestens 30 cm vorzusehen, bei Werten zwischen 5 und 15 MPa mindestens 50 cm und bei Werten unter 5 MPa ist mit uns Rücksprache zu halten.
- If the subsurface is particularly uneven, the overlap width must be increased sufficiently to ensure that the minimum overlap is still assured after the fill material has been installed.
- In order to ensure good interlocking with the geogrid, the fill material should be a mixture of non-cohesive mineral aggregates with a defined grain size distribution.
Advantages
- Reinforcing effect in unbound upper construction layers
- Increased load-bearing capacity due to plate effect
- Immediately resilient and load-bearing subgrade
- Reduction in thickness of sub-base layer for traffic routes
- Evens out any settlement
- Reduces rutting
- Prevention or reduction of costly soil replacement
- Effective friction/form fit connection with the fill material
- High tensile strength with low elongation
- Quick and easy installation
- Robust, to cope with installation conditions on site
- Excellent chemical and microbiological resistance
- Higher degree of safety and a long service life
- Easy and cost-effective construction method
- Potential cost savings compared to conventional construction methods
- Low transport and storage costs
Gallery
Further information about:
BEGRID TG Geogrid
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BEGRID TG Geogrid
Further applications
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Anwendungstechnik Geobaustoffe
Sebastian Schiller
MSc. Geow.
+49 (0) 911 64200-29
sebastian.schiller@beco-bermueller.de